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Condition based maintenance software turns a sensor threshold breach into a dispatched work order without a human deciding to open a ticket. That’s a narrower job than a full predictive maintenance platform — you don’t need failure-history modeling to run it — but it’s a different job than a plain CMMS, which schedules work on a calendar and has no idea what a bearing’s vibration signature looked like this morning. We covered what condition based maintenance actually is and when it beats the alternatives separately; this is the shortlist of platforms that run it in practice, and where each one is the wrong tool for the job.
We evaluated each on three things that matter for a CBM program specifically: how directly a threshold breach becomes a work order (not just an alert nobody acts on), how much per-asset configuration it takes to set a sane baseline, and whether it was built for condition-based triggering or has it bolted onto a calendar-first CMMS.
1. FrostLogic Explore
Explore reads directly from the BMS and any connected sensors across a portfolio, so condition thresholds run against live building data without a separate sensor deployment for equipment already wired into the BMS. Breaches route straight into a ranked work-order queue, prioritized by cost and risk rather than a flat alert list — which is the part most CBM tools get wrong: they generate alerts faster than a team can triage them.
Best for: portfolios running multiple BMS vendors that want CBM thresholds applied consistently across every building without a separate configuration pass per site.
Limitation: for equipment with no BMS or sensor connection at all, you’re instrumenting from scratch — same as any other platform on this list, but worth knowing going in.
Pricing model: scales with connected points across a portfolio rather than a flat per-building fee — ask for a quote against your real point count, not a per-site estimate.
2. Fiix by Rockwell Automation
Fiix is a CMMS with condition-based triggers layered on top of its calendar-based PM scheduling. It connects to IoT sensors and can convert a threshold breach into a work order inside the same system technicians already use for parts, labor, and history — useful if your team’s workflow is already built around a CMMS and you want CBM added incrementally rather than adopting a separate platform.
Best for: teams that already run Fiix (or want a CMMS-first tool) and are adding condition triggers to a subset of critical assets rather than rebuilding the maintenance program around sensor data.
Limitation: the condition-monitoring side is thinner than a dedicated analytics platform — threshold logic is simpler, and it doesn’t reach across a full BMS the way a building analytics platform does.
Pricing model: per-user CMMS licensing, with the IoT/condition module priced as an add-on — the cheapest entry point on this list if you already budget for a CMMS seat.
3. UpKeep
UpKeep is a mobile-first CMMS aimed at smaller facilities teams, with an IoT add-on that can trigger work orders from connected sensors. The strength is how fast a technician can act on a mobile alert; the tradeoff is that the sensor and threshold tooling is meant for a handful of critical assets, not a building-wide condition based maintenance program.
Best for: single-site or small-portfolio teams that want a lightweight CBM add-on without adopting a full building analytics platform.
Limitation: scaling thresholds across dozens of buildings and multiple BMS types is not what the product is built for — it’s a single-site tool wearing a portfolio hat.
Pricing model: per-technician seat, with IoT monitoring as a separate paid tier — competitive for a single site, less so once you’re paying per-seat across a large portfolio.
4. Facilio
Facilio combines BMS-wide fault detection with a connected work-order engine, so a condition threshold can trigger a ticket the same way a detected fault does. It covers more equipment types out of the box than a CMMS-plus-sensors approach, at the cost of a heavier implementation — Facilio leans toward large portfolios with the integration budget to match.
Best for: large portfolios that want condition-based triggering folded into a broader fault-detection and analytics deployment, not a standalone CBM add-on.
Limitation: implementation and configuration overhead is higher than a purpose-built CBM tool for teams that only need the threshold-to-work-order loop.
Pricing model: enterprise, quote-based pricing tied to portfolio size and integration scope — budget for a longer procurement and implementation cycle than the CMMS-add-on options.
5. Augury
Augury is a vibration-based machine health specialist — proprietary sensors plus a diagnostics platform built specifically for rotating equipment like pumps, motors, and compressors. It goes deeper on failure-mode diagnosis than a general BMS analytics platform, at the cost of scope: it’s a rotating-equipment specialist, not a building-wide condition based maintenance system.
Best for: critical rotating equipment where vibration-based diagnosis matters more than portfolio-wide coverage — a central plant’s chiller and pump fleet, for example.
Limitation: tied to Augury’s own sensor hardware, and out of scope for anything that isn’t rotating equipment — it won’t give you a CBM policy for dampers, valves, or lighting.
Pricing model: bundled hardware-plus-software subscription, priced per monitored asset — reflects the cost of the proprietary sensor hardware, not just the software.
How to evaluate condition based maintenance software before you buy
The vendor demo will show a clean dashboard and a threshold that fires on cue. What it won’t show you until you’re live is how much day-to-day tuning the platform actually needs.
Ask how thresholds get set. A platform that ships with generic manufacturer defaults will alert constantly until someone manually tunes every asset — ask whether baselining is guided or entirely manual.
Ask what happens after the alert. If the answer is “it shows up in a dashboard,” that’s condition monitoring, not condition based maintenance — confirm the work-order handoff is automatic, not a step someone has to remember.
Ask about multi-vendor BMS support. If your portfolio runs more than one BMS brand, confirm the platform reads all of them natively — some tools quietly assume a single vendor and charge extra integration fees to bolt on the rest.
Price it per asset, not per building. A flat per-building fee can hide a huge cost swing once you actually count how many pieces of equipment you’re instrumenting — ask for pricing against your real asset count before comparing platforms.
Ask for a realistic implementation timeline. A vendor quoting “live in a week” for a multi-building, multi-BMS rollout is describing the demo environment, not your portfolio — a real rollout across several sites and BMS integrations typically runs weeks to a few months, not days.
The comparison at a glance
Platform | CBM approach | Best for | Sensor/BMS reach |
|---|---|---|---|
FrostLogic Explore | Portfolio-wide thresholds on live BMS + sensor data, ranked work-order queue | Multi-BMS portfolios | Any connected BMS or sensor |
Fiix | CMMS with condition triggers layered on calendar PM | CMMS-first teams adding CBM incrementally | IoT sensor integrations |
UpKeep | Mobile CMMS with an IoT add-on | Single-site or small portfolios | Limited to connected sensors |
Facilio | BMS-wide fault detection plus connected work orders | Large portfolios with integration budget | Full BMS integration |
Augury | Vibration-based diagnostics on proprietary sensors | Critical rotating equipment specifically | Augury hardware only |
Choosing between them
If you’re managing more than a handful of buildings across different BMS vendors, a platform built to read all of them — FrostLogic Explore or Facilio — saves the per-site integration work a CMMS-plus-sensors approach requires at scale. If you’re running a single site or a small portfolio and already have (or want) a CMMS as the system of record, Fiix or UpKeep get you a working CBM loop without replacing what your technicians already use. If the problem is specifically rotating equipment failing without warning, a vibration specialist like Augury will out-diagnose a general platform on that narrow scope. Either way, start with the handful of assets already driving your unplanned downtime, not the whole building — the platform choice matters less than proving the threshold-to-work-order loop closes reliably before you scale it.
For the modeling layer on top of CBM — forecasting a failure window instead of just flagging a threshold breach — see our comparison of the best predictive maintenance software for buildings, and for a portfolio-wide view across every BMS vendor, building management system analytics platforms.
Do you need a platform at all?
Not always, at least not on day one. A handful of critical assets with a manually-checked threshold and a spreadsheet is a legitimate way to run condition based maintenance while you prove the concept — several of the teams we’ve talked to started exactly there. The point where a spreadsheet stops working is predictable: once you’re tracking more than a dozen or so assets, or the person checking readings goes on vacation and nothing gets reviewed for two weeks, the manual process silently degrades back into run-to-failure. That’s the signal to move to software — not a fixed asset count, but the moment the loop depends on someone remembering to check a spreadsheet.
FAQ
What is condition based maintenance software?
Software that monitors equipment condition data — vibration, temperature, current, or BMS points — against configured thresholds, and automatically turns a breach into a work order. It’s narrower than a full predictive maintenance platform, which adds failure-forecasting on top.
Is condition based maintenance software the same as a CMMS?
No, though many CMMS platforms now bolt on condition-based triggers. A pure CMMS schedules work on a calendar; condition based maintenance software (standalone or CMMS add-on) schedules work based on live sensor or BMS data instead.
Do I need a dedicated CBM platform, or can my CMMS handle it?
If you’re instrumenting a handful of critical assets, a CMMS with an IoT add-on (Fiix, UpKeep) is usually enough. If you’re running condition thresholds across a multi-building, multi-BMS portfolio, a platform built to read every BMS natively saves the per-site integration work.
How much does condition based maintenance software cost?
Pricing typically scales with the number of connected assets or sensor points rather than a flat per-building fee. CMMS-plus-IoT add-ons tend to be the lower-cost entry point; portfolio-wide analytics platforms cost more but remove the need to instrument every asset individually where BMS data already exists.
What should I look for when comparing condition based maintenance software?
Three things: how directly a threshold breach becomes a dispatched work order (not just an alert), how much per-asset configuration setting a sane baseline requires, and whether the platform reads your existing BMS or requires new sensor hardware on every asset.
Can I run condition based maintenance without buying software?
Yes, on a small scale — a handful of assets with manually-checked thresholds and a spreadsheet works while you prove the concept. It stops scaling once you’re past a dozen or so assets, or once the loop depends on someone remembering to check readings rather than an automated alert.
FrostLogic Explore brings sensor intelligence, scenario simulation, and grounded-inference AI to commercial and industrial buildings. Learn more about Sensor Intelligence or talk it through with us.
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